Next-Generation Solutions for Next-Generation Products
Panel Fence Production Machine
One Machine. More Products. Less Intervention.
The TEKNOSİS Panel Fence Production Machine is developed to produce 2D, 3D, High-Security, and Hybrid panel geometries on a single production platform with minimal operator intervention.
1000 Hz
MFDC welding
1600 kVA
Installed welding capacity
EtherCAT
Servo / automation communication
100%
Hydraulic-free architecture
10 wires/sec
Wire laying speed
Product family
2D, 3D, High-Security, and Hybrid on one platform
Instead of requiring mechanical conversion, the machine changes its behavior according to the recipe. Different wire spacings, top / bottom wire combinations, and different welding strategies can be combined within the same panel.
Double wire panels
Top and bottom wires together for rigid double-wire panels.
Bent panels
Programmable bend count and depth with the servo bending press.
High-Security
Dense mesh security panels, trimmed automatically by the servo trim module.
Hybrid design
Different wire spacings and top / bottom wire zones within one panel.
Top and Bottom Wire Combination
Top and bottom wire equipment is integrated into the same machine rather than supplied as separate sets. The system runs top wire, bottom wire, or both together — and the bottom wire can also be used on its own in a specific section of the panel.
05- Laying speed
- 10 wires/sec
- Ready group transfer
- 1–2 s
- Channels max.
- 61
Wire laying & palletized loading
High-speed wire laying and palletized pre-loading
The wire system keeps laying flexible and repeatable, with unmatched speed and accuracy. The magnetic palletized parallel pre-loading system prepares the next wire group in the damper / buffer hopper while production continues.
- Each wire position can be programmed individually or in groups with variable spacing.
- Channel positions are read by a sensor on the layer — no manual measuring.
- Dynamic wire drop centering: the release point is calculated from speed and ramps.
- Magazine refill waiting time is moved outside the production cycle.
06Teknosis process control
Programmable welding pistons
Different piston sequence combinations — with current and weld time set per wire — can be used on different cross wires of the same panel.
- Piston sequencing is free: which pistons weld together or in succession is set per product.
- Welding current and weld time are defined separately for each cross wire.
- On double panels the weld order can run bottom → top, top → bottom, or both at once.
- The full configuration is stored in the product recipe and recalled on demand.
Process result
By controlling heat distribution, the system helps compensate for weld-induced distortion — improving flatness and repeatability, especially on double panels.
- Welding station
- Adjustable spot station for up to 61 weld points
- Electrodes
- Up to 122 (61 top + 61 bottom), water-cooled
- Power management
- MFDC system with Phase-Shifted Power Control
- Operator interface
- 15” industrial touch PC
07Mechanical flexibility
Servo jaw with automatic wire diameter adaptation
The servo jaw moves to the position that suits the wire diameter without operator intervention. Because the wire diameter and product configuration are known from the recipe, the jaw moves to the required position automatically.
- Automatic jaw positioning when the wire diameter changes.
- Less need for manual spacers and routine mechanical readjustment.
- Easy adaptation to changing top / bottom wire conditions in hybrid panels.
- Shorter changeovers and fewer operator-induced setting errors.
08- Servo press
- 30 t
- Bending width
- 3 m
- Repeatability
- 0.01 mm
Servo bending press & punch
Hydraulic-free servo bending press
The 30-ton servo-driven press bends 3 m panels and repeats the bending position without the temperature or viscosity effects of hydraulics. Critical motions, including the press and optional punch, are servo-controlled.
- Centrally depth-adjusted die: set in seconds with scale and lever, without removing the die.
- Die adjustment range: depth 25–50 mm, width 60–150 mm, ironing 80–200 mm.
- Servo punch (optional): its axis positions automatically per recipe and can be retrofitted.
- Punch / trim positions are calculated by software, even with variable wire spacing.
09Servo trim module
Automatic trimming for High-Security panels
The modular servo trim unit works recipe-based according to high-security panel geometry. Trim positions are calculated automatically, even with variable wire spacing.
- No need for the operator to calculate wire positions or define a cutting sequence.
- The servo axis provides fast positioning and easy adjustment.
- When the product recipe is recalled, the same cutting logic is repeated.
10- HMI languages
- 10
- Operator
- 1
Automation & software
Recipes, algorithms, and autonomous motion planning
Software is the layer that makes the mechanical flexibility possible. Line motions are linked to the product geometry defined on the PC and to recipe data — so on changeover, the software calculates the required motion and process parameters.
- Recipe mode: laying, welding, bending, robot, and stacking settings in one product definition.
- Autonomous mode: optimum motions and positions are calculated automatically per product.
- Gripping, release, and transfer positions are derived from the product geometry.
- Less dependence on expert operators and fewer manual calculation errors.
HMI Language Count: 10
Ten selectable languages support international operators and service teams. Operators can select the interface language directly on the HMI. Multilingual use reduces training effort and communication errors on export installations.
11- Y axis
- 6 m
- Telescopic Z axis
- 2.5 m
- Adjustable grippers
- 6
Robots & stacking
Pallet robot and precision stacking
Controlled approach and lowering speeds place panels neatly instead of simply dropping them. The infeed transfer robot works with positions calculated from the product geometry.
- Double-row pallet stacking and quick gripper adjustment.
- Soft placement reduces panel-to-panel impact and coating surface damage.
- Pallet height detection with laser and inductive sensors.
- 4.5 m infeed transfer robot — less teaching needed for each new product.
12Modularity
Designed for fast changeover, not only fast production
Line modules are designed on a mirrored connection principle that adapts to right / left and, on suitable units, front / rear layouts. Mounting points are planned to fit different factory flows.
- Optional units such as the punch can be added later.
- Wire channels move to pin slots at the required spacing.
- Spot pistons and electrodes adjust on slides with quick clamping.
- Quick adjustment points are used for Single / Double / High-Security conversion.
Technical data
Technical specifications
Baseline configuration for quotation. Final values are confirmed against your panel sizes and plant utilities.
| Parameter | Value |
|---|---|
| Machine type | Fully automatic panel fence production line |
| Product family | 2D / 3D / High-Security / Hybrid |
| Panel platform | Up to 3000 × 3000 mm |
| Panel width | 500 – 3000 mm |
| Longitudinal wire length | 500 – 3200 mm (set via recipe) |
| Wire diameter | Ø 3.5 – 8.0 mm (full 3 m width) |
| Longitudinal wire capacity | Up to 61 wires |
| Wire spacing | Free and variable spacing programming |
| Single panel cycle | 20 – 25 s / panel (2 m, 4 bends) |
| Double panel cycle | 25 – 30 s / panel (2 m) |
| Spot welding speed | 60 – 80 welding cycles / min (determines the step size) |
| Wire laying speed | Up to 10 wires / sec |
| Welding method | 1000 Hz MFDC medium-frequency DC resistance welding |
| Installed welding capacity | 1600 kVA |
| Control system | PC + PLC + Servo, EtherCAT communication |
| Drive | 100% hydraulic-free servo architecture |
| Operator interface | 15” industrial touch PC · 10 languages |
| Operating voltage | 380 V, 50 Hz, 3-phase, ±10% |
| Installed / operating power | Max. 1000 kW / optimum 500 kW |
| Cooling | Water-cooled welding system |
| Line layout | Modular, right / left mirrorable |
| Operators | 1 person |
Inside the line
From the production floor
From the welding section to the gantry robot — frames from a TEKNOSİS line in operation.
From our machine production
See real TEKNOSİS lines up close
Watch the fully automatic panel fence line in operation, from wire feeding to the pallet.
References
Manufacturers producing with TEKNOSİS machines
Wire and panel producers from Turkey to France.
Frequently asked questions
Can one machine produce multiple panel sizes?
Yes. Saved recipes and servo positioning support changeovers between widths, lengths, and pitches. Changeover time depends on your product mix.
Which wire diameters are supported?
The standard working range at full 3 m width is Ø 3.5–8.0 mm. The servo jaw adapts to the wire diameter automatically, without operator intervention.
Do you support installation abroad?
Yes. Documentation and remote support are standard. On-site installation can be planned depending on project scope.
Can I get a product brochure or technical document?
Yes. The specification table is on the machine page, and the 7-page PDF product brochure can be downloaded from the same page.
Product Brochure (PDF)
Download the product brochure
Line technology, product family, and performance figures in a 7-page PDF brochure — ready for purchasing and technical approval.
Next step
Ready to configure your panel fence production line?
Share your panel sizes, target capacity, and plant conditions. We will prepare a tailored quotation.